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Forklift Starts & Generators

Forklift Starters and Generators for Reliable Power

When it comes to keeping your forklift operational, the starter plays a critical role. A forklift starter is responsible for cranking the engine by engaging the flywheel, creating the spark that brings the motor to life. If the starter fails, so does your equipment, and that’s something no warehouse manager or construction site can afford.

At Helmar Parts, we offer aftermarket forklift starters that meet OEM-level performance without the high price tag. Our starters are built to match or exceed factory specifications, whether you're working with 12V or 24V systems. From direct drive to gear reduction types, each option is carefully selected to support industrial trucks in warehousing, agriculture, and manufacturing environments.

Identify Common Signs of Forklift Starter Failure

A forklift that won't start isn't always a dead battery, it could be a failing starter. Knowing the symptoms helps you act fast before operations grind to a halt. Some signs your forklift starter needs replacing:

  • A rapid clicking noise when you turn the key
  • A slow or labored engine turnover
  • A faint burning smell or visible smoke

These issues usually come from worn brushes, bad solenoids, or damaged gears. Don’t let small problems become big repairs. We stock compatible and affordable replacement starters so you can get back to business quickly.

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Maintain Forklift Starters for Long-Term Performance

Preventing failure is easier than dealing with downtime. A few routine checks go a long way in extending the life of your forklift starter.

Start by cleaning electrical terminals and checking the tightness of all connections. Make sure your battery is fully charged and that cables are free from corrosion or damage. These quick steps can prevent common issues like intermittent starting or electrical arcing, both of which put strain on the starter's internal parts.

When your starter does need a replacement, Helmar Parts makes the process easy. With our cross-reference tools, downloadable catalogs, and expert support, you’ll have the right part in hand in no time.

Keep Your Forklift Charged with a High-Quality Generator

Generators in forklifts perform a different but equally important job. While the starter kicks off the engine, the generator keeps it running smoothly by powering lights, sensors, and battery charging systems. Traditional forklift generators convert mechanical energy into DC electricity, supporting continuous operation throughout the shift.

Although many modern forklifts now use alternators, traditional generators are still common in older models or specialty equipment. Helmar Parts supplies both universal-fit and brand-specific forklift generators so you can maintain legacy fleets without hassle.

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Recognize Generator Issues Before They Disrupt Your Work

A bad generator can drain your battery and cripple your forklift's electrical system. That’s why catching early signs of failure is important. Watch for these symptoms:

  • Lights dimming while the engine runs
  • Electronics flickering or failing
  • Battery losing charge mid-shift

These issues often point to a worn commutator, faulty brushes, or even a slipping belt. Our team can help you pinpoint the exact issue and find a replacement generator quickly from our inventory.

Maintain Generators to Avoid Downtime

Keeping your forklift generator in top shape involves a few key tasks. First, inspect the belt for cracking or looseness, it needs proper tension to spin the generator. Then check for worn or dirty brushes and make sure the commutator isn’t scored or pitted.

When it's time to replace, don’t settle for inflated OEM pricing. Our aftermarket forklift generators deliver the same performance and durability, at a fraction of the cost. And if you're not sure what you need, our professional team is ready to help identify the exact part using your forklift model or part number.

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Helmar Parts Offers Reliable Power Solutions for Every Forklift

Helmar Parts has proudly served the material handling industry since 1982. As a family-owned business based in Chestnut Ridge, NY, we’ve built our reputation on delivering high-quality forklift starters, generators, and industrial truck parts at wholesale prices. With fast shipping from our U.S. and Canadian warehouses and unmatched customer service, we support forklift users across the globe.

Our catalog features parts for nearly every forklift make and model. Whether you manage a small fleet in agriculture or oversee a busy warehouse, we’re here to keep your equipment moving.